Virgin
Coconut Oil - Project
Profile
Virgin coconut oil (VCO), extracted from fresh
coconut meat without chemical processes is said
to be the "mother of all oils". It is rich in
medium chain fatty acids, particularly lauric
acid and is a treasure trove of minerals,
vitamins, antioxidants and is an excellent
nutraceutical. It has about 50% lauric acids,
having qualities similar to mother's milk, thus
confirming its disease-fighting ability. When
lauric acid enters human body it gets converted
to Monolaurin, which has the ability to enhance
immunity. Several studies have confirmed that
this compound has the ability to kill viruses
including herpes and numerous other bacteria.
Its antiviral effect has the ability to
considerably reduce the viral load of HIV
patients. VCO is not subjected to high
temperatures, solvents or refinement procedures
and therefore retains the fresh scent and taste
of coconuts. It is rich in vitamin E, is
non-greasy, non-staining and is widely used in
soaps, lotions, creams and lip balms. The health
benefits of VCO are second to none; ranging from
speeding up body metabolic system and providing
immunity against a horde of commonly prevalent
diseases. Coconut palms are grown widely in the
coastal tracts of the country. Copra, the dried
kernel is the chief /commercial product from
coconut, which is mainly used for oil
extraction. Copra normally has an oil content
varying from 65 to 72 per cent. Coconut oil is
an important cooking medium in Southern parts of
the country especially in Kerala State. Besides,
the oil has varied industrial applications. It
is used in the manufacture of toilet soaps,
laundry soaps, surface active agents and
detergents, hair tonics, cosmetics, etc. It is
used throughout the country as a hair oil as it
helps growth of the hair. As a massage oil it
has a cooling effect on the body. Owing to these
qualities coconut oil has a potential market in
the country. Since the price of coconut oil in
the international market is very much lower than
the domestic price, the quality and
attractiveness of consumer packs are important
factors to compete in the world market. While
the demand for coconut oil for cooking purpose
is elastic, its demand as hair oil is inelastic.
For the extraction of oil from copra the common
method still prevailing in our country is by
using rotary chucks. But the efficient system of
extraction of oil is by the use of expellers.
Process
Coconuts are deshelled followed by paring and
dewatering. Pared coconuts are disintegrated by
passing through Rotary wedge type coconut cutter
having sieve plate (3mm hole) through which
shredded coconut gratings are expressed in a
screw/ hydraulic press to extract fresh coconut
milk. The coconut milk is filtered and passed
through a high speed centrifuge wherein the
coconut oil gets separated from the coconut
milk. The coconut oil is then packed in
consumer packs in an automatic packing machine..
Product
specification
|
Free fatty
|
0.5 max |
|
C 8:0 |
4.6-10% |
|
Moisture & volatile matter |
0.25
max |
|
C 10:0 |
5.5-8.0% |
|
Refractive index |
1.4481 - 1.4491 |
|
C 12:0 |
45.1-50.3% |
|
Iodine value |
4-11 |
|
C 14:0 |
16.8-21.0% |
|
Saponification
number |
250-260 |
|
C 16:0 |
7.5-10.2% |
|
Unsaponifiable
matter |
0.2-1.5% max |
|
C 18:0 |
2.0-4.0% |
|
Sp Gravity |
0.908-0.921 |
|
C 18:1 |
5.0-10.0% |
|
Polenske value |
13.0 min |
|
C 18:2 |
1.0-2.5% |
|
C 6:0 |
0.4-0.6% |
|
C 18:3 |
0-0.2% |
Project
Cost 20000 coconuts /day capacity)
|
Land |
One acre
(cost variable) |
Building 86000 sq.ft.
@Rs.1000 per sq.ft. |
Rs.80 lakhs |
|
Plant and Machinery (does
not include DG set, weigh bridge,
effluent treatment equipments and other
items not directly connected with
process operation |
Rs.80 lakhs |
Preliminary and preparative expenses |
Rs.20 lakhs |
|
Electrification |
Rs.25 lakhs |
Working capital (Margin Money) |
Rs.20 lakhs |
Note: The
cash estimates and returns are variable.
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Please Contact us:
E-mail: cdbtech@gmail.com,
cdbkochi@gmail.com