 |
Virgin
Coconut Oil - Project
Profile
Virgin coconut oil (VCO),
extracted from fresh coconut meat without chemical
processes is said to be the "mother of all oils". It
is rich in medium chain fatty acids, particularly
lauric acid and is a treasure trove of minerals,
vitamins, antioxidants and is an excellent
nutraceutical. It has about 50% lauric acids, having
qualities similar to mother's milk, thus confirming
its disease-fighting ability. When lauric acid
enters human body it gets converted to Monolaurin,
which has the ability to enhance immunity. Several
studies have confirmed that this compound has the
ability to kill viruses including herpes and
numerous other bacteria. Its antiviral effect has
the ability to considerably reduce the viral load of
HIV patients. VCO is not subjected to high
temperatures, solvents or refinement procedures and
therefore retains the fresh scent and taste of
coconuts. It is rich in vitamin E, is non-greasy,
non-staining and is widely used in soaps, lotions,
creams and lip balms. The health benefits of VCO are
second to none; ranging from speeding up body
metabolic system and providing immunity against a
horde of commonly prevalent diseases. Coconut palms
are grown widely in the coastal tracts of the
country. Copra, the dried kernel is the chief
/commercial product from coconut, which is mainly
used for oil extraction. Copra normally has an oil
content varying from 65 to 72 per cent. Coconut oil
is an important cooking medium in Southern parts of
the country especially in Kerala State. Besides, the
oil has varied industrial applications. It is used
in the manufacture of toilet soaps, laundry soaps,
surface active agents and detergents, hair tonics,
cosmetics, etc. It is used throughout the country as
a hair oil as it helps growth of the hair. As a
massage oil it has a cooling effect on the body.
Owing to these qualities coconut oil has a potential
market in the country. Since the price of coconut
oil in the international market is very much lower
than the domestic price, the quality and
attractiveness of consumer packs are important
factors to compete in the world market. While the
demand for coconut oil for cooking purpose is
elastic, its demand as hair oil is inelastic. For
the extraction of oil from copra the common method
still prevailing in our country is by using rotary
chucks. But the efficient system of extraction of
oil is by the use of expellers.
Process
Coconut Kernels are first
disintegrated into small pieces in a Disintegrator
and then fed into a screw press for milk extraction.
The oil is then separated from the water using a
mechanical centrifuge. The result is a clear coconut
oil that retains the distinct scent and taste of
coconuts. Laboratory tests show that this is a very
high quality coconut oil, with the lauric acid
content being 47 to 52%.
Product
specification
|
Moisture % wt., Max. |
0.25 |
Colour in 1/4 cell Lovibond Y+5R, not Deeper
than |
2.0 |
|
Acid value, Max. |
0.50 |
Unsap. matter % by wt., Max. |
0.8 |
|
Polenske Value, Min. |
0.8 |
|
|
Project
Cost 20000 coconuts /day capacity)
|
Land (cost variable) |
50 cents |
Building 6000 sq.ft. |
Rs.40 lakhs |
|
Plant and Machinery |
Rs.85 lakhs |
Preliminary and preparative expenses |
Rs.10
lakhs |
|
Contingencies |
Rs.2.50
lakhs |
Working capital (Margin Money) |
Rs.20 lakhs |
Machinery
|
Hammer Mill |
Bucket elevator |
Centrifuge |
|
Screw press |
Screw
conveyor |
Crude coconut oil storage tanks |
|
Vibratory Sieve |
Micro filter |
Filtered oil storage tanks |
|
Volumetric filling machine |
|
|
Yield
|
Raw material |
10000 coconuts |
Virgin Coconut oil |
600 litres |
Project
Highlights (at 90% cap. Utilization)
|
Sales turnover |
800 lakhs |
Net
Profit |
160.0 lakhs |
|
IRR |
18% |
Break Even point |
65% |
Manufacturing
units
-
M/s.Golden Vintage Farmer’s Industry, Muringoor,
Koratty.P.O., Chalakudy-680 308 ,CEO: K.A.Jogy,
Ph. 0480-2732858,3252858 Mob: 9447782851
-
M/s.
Mosons Extractions, Industrial Estate, Palayad,
Thalassery, Kannur Dt. Ph: 0490-3206825, Mob-
9388636181(Shri Anvar), 9447370956 E-mail:
mosonsextractions@yahoo.co.in
-
M/s.
Keratech Coconut Oil Manufacturing Company (P)
Ltd., 1/332 B, P.O.Engandiyur, Trichur Ph:
0487-2294515, 2296393, Web Site:
www.keratechindia.com
-
M/s.Srithara Agro Tech, G1, Tip Top Towers,
Opposite Power Office Road N.G.O. Colony, Ongole,
A.P. PIN 523 002 Ph: 08592 282366, Mob: 9246463118
Note: The cash estimates and returns are
variable.
Coconut Products Directory
|
 |